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Hot plate welding
Ultrasonic welding
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What is the hot plate welding

The heat generated by the hot plate junction of compression softening surface welding method.

For simple device, high strength, welding, since the ancient times was used for welding of large-scale product.

Hot plate welding characteristics

 

☆advantages

  • Weld strength, high efficiency (in various welding method of optimal)
  • Can undertake airtight, good reliability
  • Products, welding parts of the design are relatively easy to shape

★faults

  • The heat generated by the hot plate to make long cycle, soften.
  • In the hot plate of stickup resin will appear wiredrawing phenomenon (must have corresponding countermeasures of plastic paste)
  • When different kinds of resin or metal and resin, timeliness connect intensity.

Welding process Device is a hot plate and pressure etc.
 

First stage: make contact with hot plate, the products of the melt glue

The second stage: keep in touch, the melting cooling solidification.


Uf part of shape


Welding parts for flat

 


Flash show depth shape

 


Hidden flash shape

 


The welding conditions

The temperature setting basically than resin melting

  • When the temperature
    • Welding cycle is long
    • Welding low intensity
  • When high temperature
    • Pay attention to aging


    For example, in Duracon optimum temperature for 260 degrees Celsius

 

 

Hot plate with the products To ensure the minimum pressure junction products

  • When the voltage produced and: flash


High pressure will flash

  When using the welding machine without pressure adjustment, it depends on the tool. (for example: stop actuator etc.)

 

Decided to soften the time Can make joints softening of the time

  • The softening 1mm high or reference

 

Mechanical drive speed Complete softening = > products welding engineering

  • As the sooner the better

 

Softening of the products The lowest pressure setting needed, welding depth

  • Stress, can cause melting resin was extrusion, become the reasons of the low intensity.

Drawing countermeasures
(to prevent stick in hot plate) pay

In pce (PTFE) film or hot plate coating processing. PTFE

Note: the hot plate will be made after the mirror surface coating PTFE.


Drawing countermeasures
 
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